Published: June 29, 2020 By

Greg Potts
Above: Greg Potts in the machine shop at Â鶹Ãâ·Ñ°æÏÂÔØBoulder'sÌýIdea Forge.Ìý
Top:ÌýA mask sewn by Greg Potts for his granddaughter. Ìý

During the coronavirus pandemic, Greg Potts, Idea Forge machine shop coordinator, joined many others in pursuing a new hobby: mask-making. He has made over 250 masks and plansÌýto sew at least 100 more.Ìý

"The mask-making started after cleaning out my closet duringÌýquarantine and realizing I had someÌýold button-down and golf shirts to spare," said Potts. "My wife also donated a number of blouses and oldÌýhigh-thread-count flat sheets that were no longer needed."Ìý

The masks are double-layer cloth masksÌýwith an aluminum adjustable nose pieceÌýand adjustable elastic over the ears. They are made completely fromÌýrecycled material. Potts said he can get about 12 masks out of a shirt or blouse and about 80 liners out of a king-sizedÌýsheet.Ìý

The first 100 masksÌýPotts donatedÌýto Â鶹Ãâ·Ñ°æÏÂÔØBoulder for essential workers on campus. The othersÌýhe gaveÌýto family, friends, and the Idea Forge staff. As Idea Forge staff return to campus, he said they will each receive five of his masks. The remainder will be given to anyone who needs one.Ìý

Greg Potts Masks
Some of the 250 masks sewn by Greg Potts.Ìý

Potts said he has another 100 masks in process, though now that he is back to work in the Idea Forge machine shop, they are taking longer to complete as he works on them part-time in the evenings.ÌýIn total, one mask takesÌýhim about 45 minutesÌýto produce. That means to produceÌý250 masks, he dedicated over 185 hours.Ìý

"I learned to sew when I was a teenager, said Potts. "There used to be a company called Frostline Kits inÌýBoulder that sold goose down outdoor products in kit form:Ìýjackets, vests and sleeping bags, for example.ÌýI made a number of them with my mom's help back in the day but hadn'tÌýdone a lot of sewing since. However, IÌýhad been looking to buy a sewing machine for a while to do various projects, so I thought this was a good time to get one and do something that might help in some way."Ìý

Potts said he lovesÌýteaching the process of design and engineering toÌýstudents in mechanical engineering.

"It has truly been a dream job for me, doing what I love doing," Potts said.

In many ways, Potts said making masks is no different. He createsÌýa design,Ìýthen streamlines the most efficient process and worksÌýon the skills to do it. He said he doesn't think he'll retire off of mask-making, but itÌýhas been fun.Ìý